UHP GRAPHITE ELECTRODE – Low Electrical Resistance, High Density

UHP graphite electrode is mainly used for ultra high power electric arc furnaces with the current density greater than 25 A/cm2.





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PRODUCT Description

 

UHP graphite electrode is used for the recycling of steel in the electric arc furnace industry. Its main ingredient is high-value needle coke which is made from either petroleum or coal tar. Graphite electrodes are finished with a cylinder shape and machined with threaded areas at each end. In this way, the graphite electrodes can be assembled into an electrode column using electrode nipple.

 

In order to meet the requirement of higher work efficiency and lower total cost, large capacity ultra-high power arc furnaces are becoming more and more popular. Because of this, UHP graphite electrodes with diameters of over 500 mm will dominate market.

 

PRODUCT Feature

 

● Withstand large currents, high discharge rate.
● Good dimension stability, not easy to deform.
● Resistant to cracking & spalling.
● High resistance to oxidation and thermal shock.
● High mechanical strength, low electrical resistance.
● High machining accuracy, good surface finishing.

 

PRODUCT Application

 

Graphite electrodes are widely used for production of alloy steels, metal and other nonmetallic materials, etc.

● DC electric arc furnace.
● AC electric arc furnace.
● Submerged arc furnace.
● Ladle furnace.

 

PRODUCT DISPLAY

 

  • Eccentric bottom tapping electric furnace

  • Graphite electrode for vacuum ladle furnace

  • Graphite electrode for electric arc furnace

PRODUCT Specification

 

Table 1: Technical Specification of UHP Graphite Electrode

Dia.
(inch)

Resistance
(≤, µΩ·m)

Density
(≥, g/cm3)

Flexure Strength
(≥, MPa)

Elastic Modulus
(≤, GPa)

Ash Content
(≤, %)

CTE
(100 °C – 600 °C)
(≤, 10-6/°C)

Current Load
(A)

Current Density
(A/cm2)

10

5.5

1.67

11

14

0.3

1.5

8100–12200

20–30

12

5.5

1.67

11

14

0.3

1.5

15000–22000

20–30

14

5.5

1.67

11

14

0.3

1.5

20000–30000

20–30

16

5.5

1.67

11

14

0.3

1.5

25000–40000

19–30

18

5.5

1.66

11

14

0.3

1.5

32000–45000

19–27

20

5.5

1.66

11

14

0.3

1.4

38000–55000

18–27

22

5.5

1.66

11

14

0.3

1.4

42000–66000

17–26

24

5.5

1.66

11

14

0.3

1.4

49000–76000

17–26

 

Table 2: Graphite Electrode Size & Tolerance

Diameter (mm)

Length (mm)

Nominal Diameter

Actual Diameter

Nominal Length

Tolerance

Short Length

(inch)

(mm)

(max.)

(min.)

(rough spot)

10

250

256

251

248

1600/1800

±100

-275

12

300

307

302

299

1600/1800

14

350

357

352

349

1600/1800

16

400

409

403

400

1600/1800/2000/2200

18

450

460

454

451

1600/1800/2000/2200

20

500

511

505

502

1800/2000/2200/2400

22

550

562

556

553

1800/2000/2200/2400

24

600

613

607

604

2000/2200/2400

 

PRODUCT Surface Quality

 

● There should be less than two defects or holes on the electrode surface, the maximum size of which is mentioned in the below chart.
● There should be no transverse crack on the electrode surface. For the longitudinal crack, the length should be less than 5% of the electrode circumference and the width should be 0.3 to 1.0 mm.
● The width of black area on electrode surface should be less than 1/10 of the electrode circumference and the length should be less than 1/3 of the electrode.

 

SpecificationDefect Dimension

Nominal Diameter of Graphite Electrode (mm)

300–400

450–600

Diameter (mm)

20–40
(< 20 mm should be negligible)

30–50
(< 30 mm should be negligible)

Depth (mm)

5–10
(< 5 mm should be negligible)

10–15
(< 10 mm should be negligible)

 

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